|

| First cut the stick or plastic pipe to an appropriate length (about 80 cm for a broadsword). If you use the plastic pipe, wrap it in silver tape. That will prevent it from splintering when it breaks (plastic splinters can be VERY sharp). Next, cut the foam-rubber pipe (the blade) and make it about 10 cm shorter than the stick. Also cut two pieces of foam-rubber pipe, one about 30 cm long (the crosspiece) and another about 5-10 cm (the pommel).(see picture). Now, insert the stick into the foam-rubber pipe (the blade), letting the pipe protrude about 10 cm from the stick, so that the handle is about 20 cm. At the handle, use silver tape to fasten the pipe to the stick. At the tip, fill the hole in the protruding pipe with foam-rubber pieces and seal it with tape. The reason for letting the pipe protrude is to make the tip soft and yielding so that an accidental thrust doesn't damage anyone. The reson for filling the hole is to prevent the stick from 'sticking' out, should it loosen from the pipe. |
|
| |
| Next, we want to fasten the crosspiece. Cut a hole straight through the piece and then push it onto the blade so that it sits where the blade ends (at the handle) and use tape to fasten it. Some people prefer to fasten it on the handle, below the blade instead of directly on the blade. It looks better that way, but when I tried that I couldn't fasten it properly and it came loose as soon as I used the sword. It's up to you of course, and as always, experiment. After that we fasten the pommel. Insert the handle into the pommel piece and let the pommel piece protrude a bit from the handle, in the same fashion as the blade at the tip. Again the reason is to prevent the stick to 'stick' out where it could hurt someone. You only have to let the pommel protrude a few centimeters though, not 10 as with the blade. Again fill the hole with loose peices of foam-rubber and use tape to cover the hole and fasten the pommel to the handle. |
|
| |
|
Now we're almost finished. All that's left is to wrap the entire blade, pommel and crosspiece
in silver tape, to make it look good and to keep the sword together. You could either wrap
around the blade (as in the picture) or along the blade. You could also use some other color of
tape for the pommel and crosspiece or simply paint them if you want them to look, for instance
golden or something like that. And then for the final touch: wrap a leather cord around the length
of the handle to give you a good grip and to make the sword look better. Voila! You got yourself a broadsword! |
| ||